Green hydrogen steelmaking (direct reduced iron using hydrogen instead of coal)

Industry is the backbone of modern civilization, but it's also one of the biggest sources of greenhouse gas emissions. Manufacturing steel, cement, chemicals, and plastics doesn't just burn fossil fuels for energy — these processes often require fossil fuels as raw ingredients or release CO2 as an unavoidable part of the chemistry itself.

This creates a massive challenge. We can't simply swap in renewable electricity and call it solved. Heavy industry needs fundamentally different approaches: new chemistries, new materials, new ways of thinking about how we make things. The scale is enormous — industry accounts for about a quarter of global emissions — but so is the opportunity to transform how we build our world.

Steel and cement are the foundation of modern infrastructure, but making them creates unavoidable CO2 emissions. Steel production requires removing oxygen from iron ore, traditionally done with coal that releases carbon dioxide. Cement production involves heating limestone, which chemically breaks down and releases CO2 directly from the rock itself.

These aren't just energy problems you can solve with solar panels. The chemistry itself needs to change. This matters enormously because steel and cement together account for about 10% of global CO2 emissions, and demand for both materials is growing rapidly as developing countries build cities and infrastructure.

Instead of using coal to remove oxygen from iron ore, this approach uses hydrogen gas. When hydrogen strips away the oxygen, it creates water vapor instead of CO2. The hydrogen itself needs to be made using renewable electricity, but the result is steel with dramatically lower emissions. This technology is moving from pilot projects to commercial scale, though it requires massive amounts of clean electricity and new infrastructure.